Thursday, June 28, 2012

Bora-Bora Care

This past weekend was about tying up some loose ends before we start on FRAMING!!!  Yay!!  As per the plans, we will be taking out 3 of the downstairs walls and the kitchen/dining room ceiling (it leaks really bad).  We will be expanding up from the kitchen and dining area and framing a master bedroom and bath bigger than the two existing bedroom spaces---they were something like 8' X 12' each.  The footprint of the existing building will not change.

We have had a few weddings to attend since we worked last, (9th & 16th), so this weekend, we were raring to go.  Ok, Gabe was raring to go.  I was dragging my feet.  Gabe had opted to save the $150 delivery charge and pick up our 14' metal I-beam.  And instead of inviting any of his husky male friends to help him unload the beam, he chose.....me.  He ended up having a good system and it wasn't straining at all, it was probably just the intimidation of the thing.  We slid it off the truck and onto the porch, easy peasy.  And there it sits.


After spending some time cleaning the debris out of the kitchen/dining room side of the house, and making sure the ground was covered sufficiently with gravel, I vacuumed the perimeter, where debris always falls, especially from the ceiling.  I wish I could say my job was a bit more glamorous, but alas, it was not.  The next job is to spray Bora-Care, a solution of boric acid (and other not super toxic ingredients) intended to kill mold, mildew, termites and the like.  This was the alternative Dad came up with to buying treated wood, which would have been a whole lot more expensive.  The surfaces that require this treatment are the floor and walls that will remain that are not already pressure treated, as well as the plywood that is going down.  So, in other words, a lot.  The surfaces needed to be relatively clean in order for the solution to stick--hence my insistence the space be vacuumed.

While Gabe was brewing up the concoction, 5 gallons of water for every 1/2 gallon of solution, something else was brewing.  I had yet to experience a thunder/lighting show at the house, so it sure was nice!  The beginning part of the day was steamy hot, so when the winds blew, it felt glorious.

Here is a shot of the drama outdoors:


Such a lovely soaking rain.  It toned our next day of work into one quite beautiful.

We dyed the solution blue so we could tell which areas still needed to be covered:


Even with the air outside getting cooler and the fan blowing right on Gabe, look how sweaty he is!

And what a great choice of facial expressions! :)


Closing in on the end of days work:


Dad was in Minnesota for a conference that weekend.  So we went out to dinner and a movie with Mom to celebrate Gabe's birthday the next day!  
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The next day, Saturday, we brought in the 2' X 8' polystyrene sheets from the RV because we were going to install them on the side of the house where Gabe had sprayed the solution.  Little did I know that installation involved lying on our backs in the crawl space!  Also, the solution had dried on the joists as a powdery substance that came off on our hands.  Not too excited about that.  But, we got right down to it, and made sure the first row was straight, staggering the joints so there would be no weak spots.  We were nailing special nails to the underside of the floor joists.  Oh joy.


Here he is, installing the first sheet:


Once we get the polystyrene all hung, we will then put regular insulation on top of it, and then finally plywood. 


We only did about half of the room since there was a brace holding up the ceiling that Gabe didn't want to take out yet.  Next task was to cover up the areas we already did with plywood and transfer all the tools resting in the main space over so that we could start spraying it too.


This involved me cleaning the perimeter with the wet dry vac again as well as sorting the chaos that was in the crawl space.

I also finished securing down a couple of joist hangers that were remaining:

(Gabe thinks this should be my profile picture)
Mom stopped by too, to bring us lunch and to help out.  She moved the heart pine hardwood flooring that we brought down from the 2nd floor a couple weeks ago so Gabe could cover and spray the joists above with out them getting damaged.  We are waiting to re-plane them until we have a safe place to store them out of the elements (or until right before we install it).  She is wearing Gabe's construction hat---how cute is she?!??!


While I was vacuuming out the main crawl space, Gabe was spraying Bora-Bora Care in the other areas, where the bathroom and porch used to be, respectively:


Gotta love the red gloves and the blue spray:


Then Gabe spent a little bit of time mixing mortar and closing up a few holes in the foundation:


And I just took pictures and caused mischief, like usual.


Notice the pile of plywood and insulation in the above picture.  We must have moved the pile at least 2 times---it felt like plywood musical chairs, ei yei yei yei yei!

And that's a wrap!  We have a lot more work to do, but have made a lot of progress in the past few months.

We plan on leaving tomorrow for yet another wedding in Ohio, and then to Michigan to visit Gabe's family.

Have a Happy 4th of July!

Future Stairwell Floor Joists are Finally Hung!

Before I get to far behind....

We are on day 33 of our House Flip project!  Hard to believe we have worked on this for 6 months already.  The goal for the month of June was to have the foundation ready to hire out the framing to be done in July.

The first weekend in June, Gabe's dad came for a visit.  We even got a day's work out of him!  This is my favorite shot of them working together:

No, they aren't posing for this
First they removed the sheathing (shown above).  Then the decision was made to remove the cement block pier since it is in the way of building up the wall on that side (the suspended wall is being supported in other places now).


All gone!!


They need to get everything lined up:



Then they started building up the foundation wall to go under the walls seen precariously suspended here.  They have to secure them onto the pins that are sticking up (shown above).

Meanwhile, I am finishing up securing joists in other locations.  I did a lot of hammering that day!

Talk about awkward

They had to cut the pieces and nail them from the bottom, so they had to create the whole section first, and then install it.


Sadly enough, with all the lumber in the crawl space where they were working, Gabe sprained his ankle.  As you can see above there is a piece of black duct tape covering a substantial cut also from the fall on his right arm.  But that didn't stop him!!!

Look, they are working so nicely together!
That, is a stud.
Next the install:




And done!


Below is a shot of the new crawl space entrance.  It will be a heated/cooled space.  Finally we have a legitimate supporting agent!


Gabe and Dad C. are attaching a ledger board to to the ends of the joists under what will be the kitchen space:


Poor Gabey got a nasty scrape!


Later at home, after Gabe to his boot off, his ankle swelled right up!  

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The next day we worked was Friday the 8th of June.  A lot was happening this day!!  We weren't alone---when we got out to the house around 2 pm we found one of Dad's church friends working on some blocking.


Blocking is an important step because it helps secure floor joists.  Notice above the differences in the two spaces--the width between joists.  We had to completely remove all the rotten joists from the kitchen/dining room side (far side) so we replaced them with the standard width: 16 inches.  The main space, in the foreground, which is the oldest part built in the 1890's, is surprisingly in tact.  We didn't replace them but reinforced them with side-by-side joists.  So, they ended up being wider spaced, which entails more blocking: placed at the end of each horizontal plywood joint.

We received a truckload of 4 X 8 sheets of treated and untreated plywood for the flooring, which we weren't exactly ready for, but it will be nice for when we are:


Gabe is prepping the space for the new floor joists:


I measured and spaced out the joist hangers:


The joist soldiers are all cut and ready to be hung:


All these joists were first attached to a ledger board so they could be lowered into the joist hangers at the same time.

Here they are now, getting the finally boards in place:


And voila!

Done and done.
I went back in and secured all the joists by hammering them down:

Action shot!
The last thing we had to do was move all the plywood from the yard to under the roof to keep it from rotting.  There must have been more than 20 sheets!  Hats off to Gabe, who did most of it, like usual :)

Tuesday, May 29, 2012

Memorial Day Weekend

Back so soon?  Why yes!  We bypassed a Memorial weekend trip away to the beach to stay home and work on the house.  What a sacrifice, I know!!  :D  Jk, there were other things holding us back as well, which made the decision to stay easier--a visit from my brother Ian, and a friends wedding.

We (when I say we, I mean "I") are learning we have to be committed to this project.  Dad and our timeline help motivate us to stay on task.

We came to the house, as per usual, on Friday afternoon, working about 5 hours.  We were gearing up for a scorcher of a weekend.  Humidity was high, so we packed lots of water.  It was good we didn't have to do too much unshaded work.  I worked predominantly that day on cleaning up the perimeter of the main space.  The crawl space needed to be vacuumed since we created so much debris and mess taking out the stairwell.  It's a good thing we had a wet/dry vac...we had to empty it out a couple of times.  I also vacuumed out the crevices along the walls where most of the plaster and debris would fall.  Eventually we will be closing up the walls again, and we don't want to leave cobwebs in there if we can help it!  Gabe and Dad worked on removing all the pieces of the stairs remaining.


There were some small pieces of heart pine under all of it, so we kept them, and I took the nails out of those boards.  Once that was done, they removed some of the ledger board that was rotting on either side.

Here Gabe is working on removing few remaining rotten floor joists:



Then Gabe filled in the top of the stone rubble foundation with a flat mortar base for the new ledger board to sit on top of.

Here I am doing the cleaning duty I do best...


With all the debris clean up and how hot it was, we really needed a shower, bad!

The next day, Saturday, we didn't make it out to the house, since Gabe helped a couple friends move and then we went to a wedding later that day.  My bro Ian was home for the weekend and wanted to help out, so he and Dad went out to the house for a couple of hours.  They were able to nail in some joist hangers for the joists that were hung last weekend and remove the rest of the bricks off of the porch.

We came out to Mom & Dad's on Sunday afternoon and enjoyed a good meal for Ian's birthday at a nearby vineyard with stunning views.  We were in vacation mode when we came out earlier that day, so Gabe forgot his tool bag that he brings from home every weekend (for security sake), so we were a little bit handicapped the next day when we went out to the house to work.

Day 32, Monday was really hot, and there was only a slight breeze.  They had ripped some 2 X 8 pressure treated boards down with the table saw at Mom & Dad's before we left, to use as the ledger board.  On site, Gabe first sawed down the studs so the ledger board would fit under them.


Then, Gabe and Dad placed it on top of the smooth surfaces Gabe created previously with the concrete.



They spent a little bit longer than expected getting it level and getting it to fit under the studs.  The board had to be trimmed out in certain spots, so it was about an hour going back and forth trying to get it to fit.

While they were doing this, I was securing joist hangers:

Action shot!
Once they got the ledger board in place, Gabe let me use the nail gun.  It was heavy!  Here is a short video detailing the experience:


It was the supported by two more boards, side by side, nailed into place.


The last joist in the main area, that had previously been hidden under the stairs was finally supported like the others with a 2 X 10 and leveled and blocked to the ledger board, as seen below:


Gabe works to secure the two areas together, even though it is under the one wall and really awkward to get to:


Since we didn't have all the tools we needed, we called it a day earlier than usual.

Gabe's last tasks of the day were to attach the remaining joists to the porch section (future kitchen area), two on the south end and one on the north.  Here he is finishing up the one on the north end:


Here is an interior shot looking east, down to the bare bones!!  Doesn't it look good??!? (it kinda looks like a robot face...hehe)


The board below on the diagonal is the one that will hold up the addition when we remove the rotten sections from it next time:


There was a little bit more cleaning up to do.  Mom stopped by with a large box fan since it was so hot, but we were winding down at that point.  She helped us organize the place and I cleaned up the debris down below and we called it a day.



                                                                                         Cleaning up shop!                                     All clean!!!